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Aokai Electromechanical Heavy Product: A new type of online cleaning system for dry nets, leading the innovative cleaning of paper machine dry nets.

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Production date and time:2025-05-06
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SummaryAokai Electromechanical Heavy Product: A New Type of Dry Net Online Cleaning System, a Leader in Innovative Cleaning of Paper Machine Dry....

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Aokai Electromechanical Heavy Product: A new type of online cleaning system for dry nets, leading the innovative cleaning of paper machine dry nets.

SummaryAokai Electromechanical Heavy Product: A New Type of Dry Net Online Cleaning System, a Leader in Innovative Cleaning of Paper Machine Dry....

Classification:Corporate News
Producer:
Exit:
Production date and time:2025-05-06
PV：0

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Aokai Electromechanical Heavy Product: A New Type of Dry Net Online Cleaning System, a Leader in Innovative Cleaning of Paper Machine Dry Net

In the process of accelerating the development of the paper industry, the paper making process continues to innovate, the production scale gradually expands, and the degree of automation continues to improve. However, in this context, the traditional dry net cleaning method is gradually showing a disconnect from the needs of modern paper production.

Traditional cleaning methods are ineffective: even after cleaning, a large amount of fiber debris, colloids, and other impurities still remain. These residual substances fill the mesh holes of the dry net, hindering breathability and dehydration performance, resulting in uneven drying of the paper and quality defects such as wrinkles and spots.

Traditional cleaning has a long downtime: Traditional cleaning requires disassembling the dry mesh from the papermaking equipment before cleaning. This process involves multiple complex procedures, with each cleaning causing the papermaking equipment to shut down for 8-12 hours, seriously affecting production efficiency. Long term downtime can also disrupt production plans and increase production costs.

Traditional cleaning water resources waste a lot: Traditional cleaning water resources waste a lot, and traditional cleaning uses a large amount of water flushing, lacking an effective water recycling system. According to statistics, the water consumption for each cleaning process reaches 50-80 cubic meters, far exceeding the actual demand and causing a significant loss of water resources.

Faced with these problems, Shandong Aokai Electromechanical relies on its years of accumulated research and development experience in the field of papermaking equipment to conduct in-depth research on advanced technologies at home and abroad. Through the integration and innovation of technologies such as online cleaning of dry nets, high-pressure water jet technology, water mist vacuum recovery system, intelligent control system, etc., and after multiple experiments and improvements, a "new type of online cleaning system for dry nets" has been successfully developed.

technological innovation

The independently developed variable frequency constant voltage control system can save energy by 30% -50%
Design Innovation
Equipped with a unique V-shaped small wheel, eliminating the hassle of replacing the slider
performance advantage
Can achieve continuous and fault free operation, increasing the stability of the paper machine
Barrier design
The unique baffle design can effectively prevent debris from falling off

Characteristics of the New Type of Dry Net Online Cleaning System
01. Online cleaning without stopping the machine
The system can clean the dry mesh during the normal operation of the paper machine without stopping, greatly improving production efficiency and avoiding production losses caused by traditional cleaning methods due to downtime.

02. Efficient cleaning of dry mesh dirt
By using high-pressure water jet technology and combining it with a multi angle cleaning design, it is possible to effectively remove dirt such as paper scraps, glue, and fillers from the surface of the dry mesh, increasing cleaning efficiency by more than 40%. After cleaning, the breathability and service life of the dry mesh are significantly improved.

03. Intelligent control system
Equipped with a PLC automatic control system, it can adjust the cleaning pressure, water volume, and cleaning frequency according to the pollution level of the dry net, achieve precise cleaning, support remote monitoring and data analysis, and facilitate users to grasp the real-time operation status of the equipment.

04. Achieve energy conservation and consumption reduction
The system adopts a water cycle design, with a water resource utilization rate of over 85%, saving 60% of water compared to traditional cleaning methods, reducing wastewater discharge, and meeting the needs of energy conservation and consumption reduction.

05. Extend the service life of dry nets
By regularly cleaning online, the wear and blockage of the dry mesh can be reduced, the service life of the dry mesh can be extended by 30% -50%, and the cost of replacing the dry mesh for enterprises can be lowered.

06. Improve paper quality
The improvement of dry net cleanliness helps to improve the drying uniformity and surface quality of paper, reduce paper defects, and enhance product qualification rate.

07. Safe and reliable operation
The system is equipped with multiple safety protection devices to ensure stable equipment operation and avoid safety hazards caused by high-pressure water spraying or equipment failure.