SHANDONG AOKAI Mechanical and Electrical Co., LTD

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PRODUCTS CENTER

AK-Canvas cleaning system

AK-Water jet turn up system

AK-Moisture control system

智能蒸汽箱

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AK-Steam box

AK-Ropeless tail threading system

AK-Canvas cleaning system

AK-Steam box

AK-Water jet turn up system

AK-Ropeless tail threading system

The AK Moisture Ctrl banner moisture control system can evenly humidify the paper while providing the best banner curve. By humidifying one side of the paper web, on the one hand, it can effectively reduce the occurrence of ridges on the paper surface, and on the other hand, after the paper machine breaks or switches paper types, it can produce qualified paper more quickly. At the same time as improving the quality of paper, it also synchronously improves the winding problem of the coiler, thereby reducing the amount of paper loss. At the same time, it can enable the paper to obtain higher moisture content or faster speed in the winding section (which can be used for paper machines with a maximum speed of 1500 meters/minute and a maximum width of 8.5 meters).

AK-Moisture control system
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The AK Moisture Ctrl banner moisture control system can evenly humidify the paper while providing the best banner curve. By humidifying one side of the paper web, on the one hand, it can effectively reduce the occurrence of ridges on the paper surface, and on the other hand, after the paper machine breaks or switches paper types, it can produce qualified paper more quickly. At the same time as improving the quality of paper, it also synchronously improves the winding problem of the coiler, thereby reducing the amount of paper loss. At the same time, it can enable the paper to obtain higher moisture content or faster speed in the winding section (which can be used for paper machines with a maximum speed of 1500 meters/minute and a maximum width of 8.5 meters).
Reliable, continuous, and reproducible measurement of various fabric characteristics;
Clear visualization of the pressing section and fabric performance;
Rapid diagnosis of moisture streaks and fabric damage;
Optimizing effective tools for the pressing department;
Optimized fabrics can reduce energy consumption in the pressing and drying sections, and minimize fabric wear and tear Convenient adjustment of blanket banner moisture uniformity;
To prevent the safety risks of manual measurement by personnel, especially on fast running paper machines, a visual interactive system facilitates data analysis of historical and current measurement data.

AK-Fabric online monitoring system
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Reliable, continuous, and reproducible measurement of various fabric characteristics;
Clear visualization of the pressing section and fabric performance;
Rapid diagnosis of moisture streaks and fabric damage;
Optimizing effective tools for the pressing department;
Optimized fabrics can reduce energy consumption in the pressing and drying sections, and minimize fabric wear and tear Convenient adjustment of blanket banner moisture uniformity;
To prevent the safety risks of manual measurement by personnel, especially on fast running paper machines, a visual interactive system facilitates data analysis of historical and current measurement data.
The AK-CLEAN/WVET high-pressure blanket cleaning system includes a high-pressure pump station, a filtration system, and one or more cleaning beams supported by it, which are centrally controlled by the main control cabinet. Penetrating cleaning of the mesh blanket with high-pressure water improves its air permeability. Friction generated by airflow at the vacuum box penetrates the mesh blanket and carries away dirt from the fabric into the vacuum box. This cleaning method not only thoroughly cleans but also effectively reduces the load on the vacuum system, saving energy and reducing consumption. The reduction in friction between the mesh blanket and the ceramic panel of the vacuum box prolongs its lifespan by 10% to 6-20%

AK-Wire&Felt&Roll HP cleaning system
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The AK-CLEAN/WVET high-pressure blanket cleaning system includes a high-pressure pump station, a filtration system, and one or more cleaning beams supported by it, which are centrally controlled by the main control cabinet. Penetrating cleaning of the mesh blanket with high-pressure water improves its air permeability. Friction generated by airflow at the vacuum box penetrates the mesh blanket and carries away dirt from the fabric into the vacuum box. This cleaning method not only thoroughly cleans but also effectively reduces the load on the vacuum system, saving energy and reducing consumption. The reduction in friction between the mesh blanket and the ceramic panel of the vacuum box prolongs its lifespan by 10% to 6-20%
Can achieve continuous and fault free operation, increasing the stability of the paper machine;
No need to use chemical cleaning agents to ensure the cleanliness of the dry net;
The temperature of the vacuum fan can be controlled below 100 ° C (with optimized cooling system);
Keep the dry net highly breathable and improve the drying effect
Avoid paper curling caused by uneven drying;
Continuous cleaning reduces paper disease and paper breakage;
Prevent dirt from depositing on the optical or soft calendering machine;
Stainless steel vacuum hose inside the dry mesh crossbeam (can be maintained for 3-5 years without replacement);
High pressure filtration (sintered filter element 10 microns) reduces the probability of spray blockage;
Needle shaped nozzle made of American imported ruby material (600KG25mm non scattering)

AK-Canvas cleaning system
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Can achieve continuous and fault free operation, increasing the stability of the paper machine;
No need to use chemical cleaning agents to ensure the cleanliness of the dry net;
The temperature of the vacuum fan can be controlled below 100 ° C (with optimized cooling system);
Keep the dry net highly breathable and improve the drying effect
Avoid paper curling caused by uneven drying;
Continuous cleaning reduces paper disease and paper breakage;
Prevent dirt from depositing on the optical or soft calendering machine;
Stainless steel vacuum hose inside the dry mesh crossbeam (can be maintained for 3-5 years without replacement);
High pressure filtration (sintered filter element 10 microns) reduces the probability of spray blockage;
Needle shaped nozzle made of American imported ruby material (600KG25mm non scattering)
Applied to cultural paper, coated paper, packaging paper, board paper, specialty paper, toilet paper machines;
Eliminate wrinkles and fragments on the bottom paper of the roller during air blowing and roll changing;
Eliminate paper damage at the bottom of the roller caused by paper tape indentation due to paper tape rewinding
Can be used for directly winding after paper breakage, without the need for a new paper roll roller;
The success rate of roll replacement is over 99%, and there is very little paper loss at the bottom of the roll roller;
The paper yield is increased by 0.5% -3%, and the investment return is fast;
Fully automatic roll changing process, eliminating human unsafe factors;
The maximum operating speed is 10m/s;
Any specification of paper, the length of paper damaged during roll replacement is less than 50 meters.

AK-Water jet turn up system
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Applied to cultural paper, coated paper, packaging paper, board paper, specialty paper, toilet paper machines;
Eliminate wrinkles and fragments on the bottom paper of the roller during air blowing and roll changing;
Eliminate paper damage at the bottom of the roller caused by paper tape indentation due to paper tape rewinding
Can be used for directly winding after paper breakage, without the need for a new paper roll roller;
The success rate of roll replacement is over 99%, and there is very little paper loss at the bottom of the roll roller;
The paper yield is increased by 0.5% -3%, and the investment return is fast;
Fully automatic roll changing process, eliminating human unsafe factors;
The maximum operating speed is 10m/s;
Any specification of paper, the length of paper damaged during roll replacement is less than 50 meters.
Improve the dryness of the paper output pressure zone by 1-3.5%;
Increase vehicle speed and output;
Reduce steam consumption of drying cadres;
Improved strength, reduced paper breakage, and more stable paper web operation;
Reduce the pressure in the low-pressure area;
Reduction of moisture regain caused by capillary force;
Curling humidity increases;
Reduce oil adsorption.

AK-Steam box
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Improve the dryness of the paper output pressure zone by 1-3.5%;
Increase vehicle speed and output;
Reduce steam consumption of drying cadres;
Improved strength, reduced paper breakage, and more stable paper web operation;
Reduce the pressure in the low-pressure area;
Reduction of moisture regain caused by capillary force;
Curling humidity increases;
Reduce oil adsorption.
With the development of modern paper machines towards wide width and high speed, in order to adapt to high-speed operation and further improve paper feeding efficiency, paper feeding technology has also rapidly improved. In the past, traditional paper guiding ropes had many drawbacks on low-speed paper machines. For example, the successful paper guiding time after paper breakage was too long, or the paper guiding rope would suddenly break, which would affect the reliability of paper guiding, resulting in a decrease in production efficiency and yield loss. With the continuous improvement of paper machine speed, cordless paper guiding has replaced traditional paper guiding ropes, which can quickly and effectively achieve automatic paper guiding of the entire drying machine. The technology is more advanced and reliable.

AK-Ropeless tail threading system
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With the development of modern paper machines towards wide width and high speed, in order to adapt to high-speed operation and further improve paper feeding efficiency, paper feeding technology has also rapidly improved. In the past, traditional paper guiding ropes had many drawbacks on low-speed paper machines. For example, the successful paper guiding time after paper breakage was too long, or the paper guiding rope would suddenly break, which would affect the reliability of paper guiding, resulting in a decrease in production efficiency and yield loss. With the continuous improvement of paper machine speed, cordless paper guiding has replaced traditional paper guiding ropes, which can quickly and effectively achieve automatic paper guiding of the entire drying machine. The technology is more advanced and reliable.
Durable and long-lasting in a sealed paper machine hood with a humidity of 80% above 100 ℃;
Equipped with a nozzle with high adhesion rate and drug efficiency up to 80%
·The control system adopts PLC and touch screen. Adjustments can be made based on the speed of the paper machine and the condition of the pulp;
The cleaning time, interval time, and movement speed can all be set through PLC and touch screen, achieving both clean cleaning of the dryer and reducing the amount of medication used.

AK-Silicone spray equipment
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Durable and long-lasting in a sealed paper machine hood with a humidity of 80% above 100 ℃;
Equipped with a nozzle with high adhesion rate and drug efficiency up to 80%
·The control system adopts PLC and touch screen. Adjustments can be made based on the speed of the paper machine and the condition of the pulp;
The cleaning time, interval time, and movement speed can all be set through PLC and touch screen, achieving both clean cleaning of the dryer and reducing the amount of medication used.
Clean the vacuum roller without stopping the machine;
Self cleaning needle nozzle (pressure>20 bar to activate needle spraying function; Pressure<15bar, start flushing function, nozzle cleaning pressure between 40-70bar)
No need to clean the nozzle during the use of the vacuum roller:
Fully penetrating cleaning can prevent hole blockage;
Timely discharge dirt from inside out;
Maintain good dehydration performance;
Avoid paper stripes caused by uneven local dehydration;
Improve the stability of finished paper quality;
More importantly, it helps to increase vehicle speed.

AK-Vacuum roller internal cleaner
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Clean the vacuum roller without stopping the machine;
Self cleaning needle nozzle (pressure>20 bar to activate needle spraying function; Pressure<15bar, start flushing function, nozzle cleaning pressure between 40-70bar)
No need to clean the nozzle during the use of the vacuum roller:
Fully penetrating cleaning can prevent hole blockage;
Timely discharge dirt from inside out;
Maintain good dehydration performance;
Avoid paper stripes caused by uneven local dehydration;
Improve the stability of finished paper quality;
More importantly, it helps to increase vehicle speed.

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COMPANY ——

Shandong Aokai Electromechanical Equipment Co., Ltd.

Shandong Aokai Electromechanical Equipment Co., Ltd. is a professional manufacturer of papermaking equipment that integrates research and development, production, sales, and service.

The company has been deeply involved in the papermaking equipment industry for over 20 years, focusing on the field of papermaking equipment. We always take exploring innovation and technological upgrading as the driving force of the enterprise, and combine domestic and foreign professional technologies for improvement and research and development. The technical team is composed of senior engineers with many years of experience in designing, introducing, renovating, and producing paper machines in paper mills.

The company has passed ISO9001 quality management system certification, high-tech enterprise certification, Shandong Province "Specialized, Refined, Unique and New" small and medium-sized enterprise certification, and has been awarded the title of technology-based small and medium-sized enterprise. We have obtained 15 invention patents and have sales outlets throughout the country, exporting to multiple countries and regions such as North America, Russia, Malaysia, and Vietnam.

1998
/year
Established in 1998
20
/year
industry experience
15
/item
invention patent
4000
/set
Equipment production

SHANDONG AOKAI Mechanical and Electrical Co., LTD

Shandong Aokai Electromechanical Equipment Co., Ltd. is a professional manufacturer of papermaking equipment that integrates research and development, production, sales, and service.